Porcelain Slabs Production Process|DiTuo China Sintered Stone
Sintered Stone Wholesaler — Professional Porcelain Slab manufacturer in China, Size and colors customized. Stable cutting performance with minimal damage ensures efficient processing.
Sep 28th,2024777 Views
Ceramic sintered stone, clay and other inorganic non-metallic materials (silica, etc.) as the main raw material, through the raw material preparation, molding, decorating, and high temperature firing and other processes made of low water absorption, can be mechanically processed, mainly used for home countertops, furniture finishes, electrical panels, floor decorations, wall decorations, and other areas of the slab ceramic products.
一。Raw material screening (each raw material into the factory are subject to strict acceptance, sampling, moisture measurement, burn loss, cake test firing, and then composition analysis, to ensure quality and production stability.)
二。Detection of chemical composition analysis of raw materials (meticulous, sophisticated multi-element computer analytical instruments for the production of formulas to provide accurate, and effective data).
三。Batching into the ball (the whole process of feeding is monitored by the Quality Management Department to ensure the stability of each process parameter; according to the process of feeding into the ball formula sheet batching, shoveling materials into the feeder by forklift trucks, the feeder plays the role of weighing and weighing; the whole process of the Quality Management Department supervisory weigher to follow the trucks and video monitoring, to prevent errors).
四。Raw materials into the ball mill for pulping (according to the specific process formula for sintered stones into the ball mill for pulping; so that the energy consumption is smaller and the output is larger.)
五。Ball mill slurry testing (slurry fineness, specific gravity, moisture, flow rate testing, must meet the process standards can be released after the slurry, did not meet the process standards to be re-returned to the ball milling; every day, the slurry to play the cake to measure the whiteness of the samples, to facilitate follow-up and formula stabilization.)
六。Transfer pool sieving, slurry de-ironing (the slurry will be sifted and de-ironed, effectively removing impurities from the billet)
七。Spray Tower Slurry Powdering
八。Powder storage and aging (powders must be stored and aged for a specific period of time to ensure stability of moisture and particles; powders are aged in a powder box to ensure stable quality)
九。Press molding (using the world's advanced Sacmi ceramic slab production equipment, continuous roll molding technology, pressure up to 38,000 tons) 十。Billet drying kiln (three-layer drying kiln, drying will remove water from the billet to ensure the strength of the sintered stone slab billet) 十一。Glaze line process (with spray and bell type glazing) 十二。Digital inkjet printing (with the world's advanced ceramic modern production equipment - Sacmi digital inkjet printers, breaking the industry specifications tradition, the end of the traditional ceramic tile surface monotonous and practical application of the era of narrow, so that the craftsmanship of each piece of sintered stone effect truly realize a stone multi-faceted, cutting and other processing of the decorative effect at will. (Ensure that the glaze thickness uniformity, flatness and translucency of the perfect enhancement, to achieve the full mechanization and automation of the production process) 十三。High-temperature kiln-fired semi-finished products (fired in kilns at 1250°C - 1280°C) 十四。Semi-finished product testing (from time to time to take each number of samples to the color room and samples, pilot plate control, to observe whether the color changes; abnormalities promptly reflect to the relevant responsible department personnel; do a good job of product brick shape, thickness testing.) 十五。Sintered stone polishing process, cleaning and polishing (for the current antique matte surface, the product surface dirt needs to be thrown surface cleaning, after grinding edge. To the extent of dry grain products, it is necessary to go through the process of polishing and ultra-cleaning and brightening, followed by grinding edges). 十六。Finished product packaging 十七。In storage waiting to be shipped 十八。Transportation out/shipping/selling to global customers (professional loading, product diversification, complete specifications, reducing loading and transportation troubles for customers' diversified needs, meeting customers' normal needs and increasing efficiency).
DiTuo sintered stone factory as a full specification, full thickness, full color, full process of ceramic slab production representative, since 2019 on behalf of China's first introduction of the latest intelligent rock slab production line in Italy Sacmi, and was awarded “Italy Sacmi China demonstration factory” since more than a year, in scale is all the way to tamping, successful! Built 5 intelligent production line full line put into production, quality production quality at the same time continue to improve and innovation and research and development of all kinds of new types of rock slab products, to meet the pan home furnishing industry in various fields of application needs.
